As Joyce has shown in her post, the slab was poured yesterday and today the block and wood showed up!
Give us strength!
We woke our first day at our property to the sound of rain. Such a welcome sound even though I knew I would not get much done. It was coming down lightly so I decided to get some work done anyway outside. Within a few minutes I could not believe it but snow was falling. Assuming that it was short lived I continued to work. Breakfast was almost ready so I started to wrap things up only to be greeted by more and more snow. By the time I made it to breakfast my glasses were covered with snow and fogged completely over. What a great start to our trip!!!
Here is the video I took to prove it!
After visiting the surplus store and obtaining the multiple loads of doors and windows, I entered them into my drawing program to scale and then placed them on the wall drawing to get a rough idea of how the wall may look like. Below is a picture of that rough drawing.
I am starting to get VERY excited to put this wall together!
We received confirmation that the site grading will begin on May18th! That is less than three weeks away and it all becomes real……
Tonight we started to develop our methods needed to build our bottle walls. After trying to cut the bottles with traditional glass methods without much luck, tonight we pulled out the tile saw and a new blade and after a few tries to setup the saw, here is what we were able to do:
Taaaaadaaaaaa! A few hundred more to go….
We decided to make a quick trip to the property last weekend to check on everything and take a load of miscellaneous ‘stuff’ including the leftover tile from our previous tile projects. Turns out we had a lot of leftover tile (about 1500 pounds). I will get to why that is important in a moment.
This was the first trip with the new truck towing a trailer so I was excited to make the trip. The trip started with severe trailer towing issues less than 10 miles into the trip. Not really thinking about how much tile we had leftover Marty and I had loaded the tile last into the trailer near the back which was causing the problem. So after 15 minutes of moving all that tile farther forward the trip proceeded with no issues.
We made a quick stop at the closest hardware/lumber yard (one hour from the property) to begin talking to them about the materials we need. That went well and I am now preparing a bill of materials so they can price it all up for us.
We decided to head to the pie shop before heading to the property to get some pie and say Hi to everyone. Weather was good with some clouds in the sky but nothing that would cause me any concern. Immediately exiting the truck we were told that it had just hailed and we could see the hail on the ground, still no concerns. We had our pie and visited with the owners and during that conversation it was mentioned that there had been rain most of the preceding week, still no concerns.
We finished our pie and headed to the property. There are two ways to get to our property and of course I took the nearest road from the pie shop. The road begins with a few hundred yards of asphalt and then turns to dirt. Well as we approached the dirt it became obvious that we were in trouble. The dirt road (this is a main road) was a mess! Ruts were up to a foot deep, it was a mud bog. We were now committed. Luckily we now had 4 wheel drive at the touch of a button and we only had a half mile to our turn-off. We made it to our turn-off with no issues and the access road was in much better shape than the main road so I felt confident!
We were now less than two miles from our property and moving good. Then it hit me, just on the other side of the knoll was a 90 degree right hand turn that many times is muddy with just a little rain so I became concerned about what we would find. Cresting the knoll my greatest fears were confirmed, mud and water at least a foot deep was ahead. I maintained good speed around the corner considering the fully loaded 24′ trailer I was pulling (I told you the weight would come back to haunt us later) and made it through the mud hole. Now the grade started to increase and as much as I tried I could not get enough speed to climb the next hill so 100 yards past the corner we were stopped!
I tried to back up but we were slowly sliding sideways into the ravine next to the road so it was time for reinforcements. I decided to run to our property that was about a mile away and grab the tractor and so off I started running! Started the tractor no problem and headed back to the scene of the crime. Well I didn’t know it at the time but during the trip back to the mud a radiator hose blew and so moments from reaching the truck and trailer the tractor started to overheat. I did make it and with the help of the tractor was able to back the truck and trailer back to the muddy to the corner and got it pointed roughly in the direction back the way we came in. See the pictures below:
The tractor was now getting really hot and it was not able to pull any more so we drove the tractor behind some trees to let it cool off and spend the night out of sight. At this point Joyce wanted us to leave everything until morning as it was approaching evening. What she had not seen was the major storm headed our way that I was able to see from higher on the mountain. I was getting desperate because I knew if it rained any more we could be there for days! So I ran back to the property and grabbed the Jeep and a 20′ chain. Arriving back I had Joyce drive the Jeep onto the bank past the mud puddle and we began pulling slowly but the trailer was slowing sliding toward a speed limit sign and once we got within a few inches of the sign we had to start over and back the truck and trailer up again toward the ravine. This time I headed away from the sign more and after 10 minutes of slowly working the truck and Jeep we were able to get back on the road and head back to the main road! Total time roughly two hours.
We made it to asphalt and headed to the other entrance to the property. I had no concerns again as in the last eight years of visiting our property we had never had an issue with the other road. We turned onto the dirt road with no major concerns but as we traveled the two miles to our property the road got worse and worse. Luckily most of it is fairly level and the hills are mostly rock. But as we approached the final uphill to our property the road became a slimy, muddy mess. The truck wheels were spinning and we were barely moving but I was not stopping, we were 1000′ from our entrance and I was determined to make it! We did make it and our roads were in great shape. Shortly after we arrived it started to rain, we had just made it. At this point I was done! It was only 6:30pm but I went to bed and didn’t even have dinner.
The next morning we were greeted with sunny skies but the ground was so muddy we decided to unload the trailer and head back home. Shortly after lunch we headed back home with no issues until we were about three hours into the trip when I noticed a slight vibration but couldn’t see anything. A few minutes later a car pulled along side and told us a tire on the trailer was shredded. We were stopping for fuel in a few minutes so the timing so good. Fortunately I had loaded the spare tire, had put air in it, loaded a floor jack and had a lug nut wrench; I usually carry none of them! We pulled into the gas station and sure enough one of the tires was gone. I pulled out the spare, jack and wrench and proceeded to change the tire. The problem was that being that there was no tire left I was struggling to hold the tire while trying to loosen the lug nuts. At that point a gentlemen approached and asked me if I had a motorcycle tie down in the trailer and of course I had many, then he said hook the two tires together to keep the flat tire from rotating. What an idiot, why didn’t I think of that? He then tried to make me feel better by saying he had done the same thing and someone showed him the trick. I guess he was paying forward, I sure appreciated his advice! Here are pictures of that part of the adventure:
We survived the flat and made it home Saturday afternoon with no further issues. Sunday morning we spent four hours washing the truck and trailer with a pressure washer and hose, what a mess. I think we got 99% of the mud but I am sure there is more hidden somewhere. Our next trip will hopefully be in April when we hope to do more prep work, we are still hoping for a May start.
During this multi-year planning process we have come to the conclusion that we will be hauling a lot of material in our trailers. Being that we are not getting any younger and remembering that my Dad always told me to work smarter and not harder, I decided we needed a system so that we didn’t have to load lumber or other materials one at a time into the trailer. That is when the material trailer was born.
Realizing that our enclosed airplane race trailer has a winch built into it, why not use a small flat bed trailer that could be loaded at the building system store with pallets of materials and then pulled into the enclosed trailer with the winch and reverse the process at the build site. Wow, my back started thanking me immediately LOL!
The material trailer was completed today with the newly acquired welding skills of Marty, great job! It is 5′ wide and 10′ long and can hold over a ton of weight! Here is a picture of the trailer:
In other news I have been in contact with a concrete person this week so I will let you know what we figure out soon!
Thank you to all our friends and family that subscribed to our blog yesterday and today! It is very exciting to have you along for the ride. Things are a little slow right now but look out come May when we hope to have daily updates with pictures and/or videos!
For any of you that would like to participate in the build let us know your availability in May, June and July. Come help us build our dream! Just use the contact form on the blog and send us a message.
The new year begins with minor changes being made to how the front wall is connecting to the concrete sides. Originally I had thought it was easier to wrap the ICF blocks around the front corner of the house and then in-fill with a wood wall. But after deciding that the front walls would be recycled doors and windows randomly placed in the front wall and moving them to the foundation height, it made sense that the front wall would be easier to build if it overlapped the side walls are attached to the ICF form wood closures.
We also decided to purchase a 4X4 pickup for use in the snow and muddy roads.
The last two weeks have been filled with family and friends so there has not been much time for the house. After Christmas ended I was able to dig out the solar inverter/charger components and start assembling them temporarily to determine if I had purchased everything needed. Well it became clear that I was still missing parts. It was a nice quiet time to study the design and to understand the details of how this is all going to go together. After a few hours the main components were assembled, the missing parts list determined and the parts ordered. A good productive few hours that resolved more un-knowns and made me excited about the project!!
Here is the system coming together…..